Behind the Design: The New Cascadia

The prestigious GOOD DESIGN award competition selects product designs and graphics from more than 46 nations for design excellence. It is one of the oldest and most recognized programs for design excellence globally. Recently, the award committee named the new Freightliner Cascadia as an honoree in the category of Transportation. To be chosen is a great honor for DTNA, and I’d like to thank everyone who participated in this process.

This is not our first time to be honored with a GOOD DESIGN award. The original Cascadia received the award in 2007 and eight years later, the Freightliner Inspiration Truck also entered the annals of GOOD DESIGN award history. Good design doesn’t happen overnight. Creative cooperation and shared vision are essential ingredients for creating an automotive masterpiece like the new Cascadia.

Excellence in Design

When it comes to designing a new truck model, a highly specialized design team is a must. What’s unique about automotive design, and commercial vehicle design in particular, is that in our case, form necessarily follows function. Every countour serves a purpose because at the end of the day, we’re designing a business tool.

Years in the making

Our industry-leading team of designers start by creating future concept sketches of different ideas. Once a favored theme is chosen and approved, the modeling process begins. The team will first work in 40% scale to get the basic proportions and theme of the design established. A full size model is then created to finalize the surface treatment and detail execution. 3D CAD models, from scans, are developed parallel to the physical model to keep a digital record of the progress.

Materials including steel, plywood, foam and clay are used to make up the physical mockups for the project. Models can take up to a full year to create and develop before the design is complete. The intricate design process and demanding test procedures to produce a truck can take from 3-5 years before the truck is ready for the road and worthy of its Freightliner nameplate.


Customer first

Early on in the modeling process, our design team invites real DTNA customers to get a sneak peek and provide valuable thoughts and feedback. We’re looking for their gut reactions. If they light up when they see the truck, then we know we’re on the right track. It’s difficult to predict the future, but we do everything we can to try.

A Comfort-Inspired Interior

When we first started thinking about the interior design of the new Cascadia, we turned our attention to increasing comfort for the driver. It was important to remember that for the drivers, the new Cascadia is their home for many nights out of the year. We approach our interiors from an architectural perspective, and spend a lot of time on the quality as well as fit and finish, because ambiance is important. We designed an optimized dashboard, a variety of seat-configurations (so drivers can completely customize their living area) and an updated cab with wrap around cabinets create a look and feel that’s more like a living room.


An Iconic-Inspired Exterior

The FLD model, with its classic curves and proportions, was a huge inspiration for the new Cascadia’s exterior design. As DTNA’s first aerodynamic truck, it was revolutionary in the industry, and only natural that we use it as a foundation to build upon. It’s a privilege to be able to design for a brand with a history dating back 75 years. There’s so much to be inspired by.

Although we used classic cars and airplanes as inspiration, we needed the ultimate design to be iconic and quintessentially us. The horizontal grill bars, while updated throughout the years, still give us the classic Freightliner look. When people see one of our trucks on the street, it has to be recognizable and say, „This truck is a Freightliner!“

Martin Kreidl is responsible for Product Design and Concept Development at DTNA.